Subtractive Manufacturing
Subtractive manufacturing, also referred to as traditional machining, has been the mainstay of production for the last 200 years. In its simplest form, it is taking a piece of metal and removing material until all that is left is the finished part. Of course, subtractive manufacturing today is very high tech. No matter the material or the manufacturing process used in subtractive manufacturing or machining, OMIC R&D has the capability to help you overcome current challenges you are experiencing in your machining production and help you take advantage of your company’s next opportunity. OMIC R&D possesses a wide range of cutting edge five-axis mills, turning machines, and access to some of the worlds best cutting tool manufacturers. When you come to OMIC R&D, you aren’t stuck in the back seat. OMIC R&D will collaborate with you to find a solution that works for your needs.
Researchers
Taylor Schaming
Associate Manufacturing Solutions Researcher
Pablo Jimenez-Arenas
Machine Operator / Research Assistant
John Timmerman
Machine Operator/Research Assistant
Equipment
HM1000
The HM1000 is a large-format, heavy-duty horizontal machining center
built for serious material removal. Combining a high-torque gearbox
spindle with powerful axis drives and wrap-around box guideways, the
HM1000 delivers the rigidity and stability required to take aggressive
cuts in the toughest materials without compromising surface finish or
dimensional accuracy.
TYPE: Horizontal Milling
- Technical Specifications:
- Work Envelope = X 82.8”, Y 49.2”, Z 49.2”
- Controller = FANUC
- Table Size = 39.3” x 39.3
- Max RPM = 6000
- Max FEED = 945 in/min
- Max POWER = 60
- Max TORQUE = 2536 ft-lb
- COOLANT = 1000 PSI, Hangsterfers 5090
OKUMA GENOS L2000-e
The OKUMA GENOS L2000-e is a compact, high-precision CNC turning center built around an integral spindle design that minimizes vibration and maximizes machining accuracy. Combining a highly rigid box guideway system on both X and Z axes with Okuma’s proprietary Thermo Active Stabilizer (TAS-C), the L2000-e automatically compensates for thermal effects in real time — maintaining tight tolerances through long production runs without operator intervention.
Offered with optional live tooling and Y-axis milling capability, the L2000-e is equally at home on straightforward turned parts and complex multi-operation workpieces. Its operator-friendly layout, separate coolant tank, and reduced chip accumulation design make it one of the most maintenance-efficient lathes in its class.
TYPE: Turning
Technical Specifications:
- Work Envelope (X) = 9.84″ (250 mm)
- Work Envelope (Z) = 11.42″ / 19.69″ (290 / 500 mm)
- Number of Axes = 2 (opt. Y-axis available)
- Controller = OSP-P300LA-e
- Chuck Size = JIS A2-6
- Max Turning DIA = 17.72″ (450 mm)
- Max Turning Length = 11.42″ / 19.69″ (290 / 500 mm)
- Bar Capacity (Through-Hole) = 2.44″ (62 mm)
- Spindle Bore (Bearing ID) = 3.94″ (100 mm)
- Max RPM = 5,000
- Max FEED (rapid) = 984 in/min (25 m/min)
- Max POWER = 20 hp / 15 kW (20 min)
- Max TORQUE = 240 ft-lb / 326 N-m (20 min)
- Turret Stations = 12 (V12 radial)
- COOLANT = 1000 psi, Hangsterfers 5090
Sodick VN600Q
The Sodick VN600Q is a large-format Wire EDM built around Sodick’s proprietary flat rigid linear motor drive technology, a fundamentally different approach to machine motion that eliminates backlash, reduces vibration, and delivers positioning accuracy that Sodick backs with an industry-leading 10-year guarantee. Where conventional EDMs rely on ballscrews that wear over time, the VN600Q’s linear motors on the X, Y, U, and V axes maintain precision across the life of the machine.
The VN600Q’s generous work envelope and high-capacity work tank make it well suited to large, complex workpieces, while its improved surface finish circuitry and advanced tension servo control deliver the fine tolerances that aerospace, mold and die, and precision manufacturing applications demand. The on-board Heart NC software and 15.1″ LCD touchscreen keep programming intuitive, and the fixed jet high-speed automatic wire threader keeps downtime to a minimum.
TYPE: Wire EDM
Technical Specifications
- Work Envelope (X) = 23.62″ (600 mm)
- Work Envelope (Y) = 15.75″ (400 mm)
- Work Envelope (Z) = 12.20″ (310 mm)
- U/V Axis Travel = 3.54″ x 3.54″ (90 x 90 mm)
- Wire Diameter Range = 0.004″ – 0.012″ (0.10 – 0.30 mm)
- Work Tank Dimensions = 40.94″ W x 30.71″ D (1040 x 780 mm)
- Max Workpiece Weight = 1,874 lbs (850 kg)
- Controller = LN3W (Heart NC Software, 15.1″ LCD Touch Screen)
- Drive System = Flat Rigid Linear Motors (X, Y, U, V axes) with Glass Scale Feedback
- Surface Finish (sample) = 0.36 μm Ra
- Positioning Accuracy = +/- 3 μm
The M70 MILLTURN boasts an enormous variety of options from the extensive and well-known WFL modular system. These design ratios have been optimised for the specific machine versions, resulting in an impressive range of functions. The machine concept is designed to minimise the distances between the workpiece, tool and slideways while maximising the distances between the individual guideways. This results in optimum stability and geometry. The easily accessible front-loading tool magazine is characterised by its compact, stable design and safe access.
- Machine type: Combined mill-turn center from WFL’s MILLTURN modular platform
- Nominal center distance: 1000 / 2000 / 3000 / 4500 / 6000 / 8000 mm (multiple bed length options)
- Swing (ø over top slide): 850 mm (on shorter beds), tapering to 820/790 mm on longer beds
- Turning spindle power: 56 kW (40% duty) / 80 kW (100% duty) — M70-G also offers a 60/90 kW variant
- Turning spindle torque: up to 5,860 Nm (40% duty) / 4,500 Nm (100% duty)
- Max. turning spindle speed: 2,400 / 1,600 min⁻¹
- Milling spindle power: 58 kW (40% duty) / 45 kW (100% duty)
- Milling spindle torque: up to 640 Nm (40% duty) / 500 Nm (100% duty)
- Max. milling spindle speed: 5,000 / 8,000 min⁻¹
- B-axis swivel range: 220° (-110° to +110°)
- Y-axis travel: 525 mm (-225 to +300 mm)
- X-axis travel: 900 mm (-20 to +880 mm)
- Tailstock: MK6 female taper (M70 only; not applicable on M70-G)
- Tool magazine capacity: 36 / 72 / 108 / 200-station options, front-loading, compact and safely accessible design
- CNC control: Siemens SINUMERIK ONE
Okuma Genos M560V
The 3-axis Okuma vertical mill boasts a highly rigid, thermally stable construction that allows this vertical machining center to withstand thermal deformation resulting in reduced thermal growth and improved machining performance. It can handle a variety of materials from titanium to aluminum, and does so without sacrificing finish quality or productivity.
Caron Engineering TMAC, Auto Comp, Tool Connect and Smart Light installed from Tier 2 member Caron Engineering.
Absolent Filtration system consigned by Tier 2 member Absolent.
Technical Specifications:
- 41.34” x 22.05” x 18.11” maximum machining volume
- 15,000 rpm maximum spindle speed
- 30hp milling spindle power
- 1000 psi available coolant pressure with automatic flow rate adjusting
Doosan DVF5000
The DVF Series is the newest line of 5-axis machining centers from Doosan Machine Tools. Built with cutting-edge technology, ergonomic accessibility, and an automation-ready framework, the DVF delivers excellent performance. The DVF features a combined pivoting and rotary table to provide optimum access to all 5 axes, while maintaining rigid spindle support for reduced vibration.
Technical Specifications:
- 24.6” x 17.7” x 15.7” travel distances
- 19.7 in diameter table size
- 60 BIG PLUS CAT 40 tool chain
- 18,000 rpm spindle
- 30 hp milling spindle power torque
- 87 ft-lbs milling spindle torque
Doosan PUMA TT2500 SY
The 7-axis Doosan lathe is a high-performance turning center featuring first and second spindles that have the same power and capacity, with upper & lower turrets on the grounded box type bed. It is capable of simultaneous machining on two faces with both spindles and turrets and virtual realization of y-axis function which can double productivity.
Caron Engineering TMAC installed from Tier 2 member Caron Engineering.
Technical Specifications:
- 13.8 in maximum cut length
- 15.4 in maximum turning diameter
- 34.9 hp turning spindle power
- 3500 rpm max turning spindle speed
- 10.1 hp milling spindle power
- 4000 rpm max turning spindle speed
- 1000 psi available coolant pressure with automatic flow rate adjusting
- Big Plus CAT40 shank
Flow International Mach 200 Pivot+
The FLOW Mach 200 Pivot+ is a waterjet cutting machine renowned for its high precision and versatility. It utilizes a high-pressure water and abrasive mixture to cut through various materials, including metals, composites, and stone.
Waterjet machines like the Mach 200 Pivot+ are known for their material flexibility, as they can cut different materials without heat distortion. This makes them suitable for sensitive materials and allows for the creation of intricate shapes and designs.
PERFORMANCE
Bed Size = 10 ft x 6.5ft
Pump Pressure = 60,000 psi
Grit = 80 grit silica
Max Rapid Traverse = 400 in/min
Linear Accuracy = +/- 0.003 in/3 ft
Repeatability = 0.0015 in
Kern OPF100 250w Laser Cutter
The OptiFlex is an industrial large format laser cutting system. The HyperDual motion package debuts on the OptiFlex and is setting the standard for large format laser cutting and engraving across the world.
This improved motion system features a rack and pinion design and powerful servo motors at each side of the laser table. The X axis has also been upgraded with twin linear rails and a thicker steel reinforced belt. An advanced safety package can be added to the OptiFlex for high traffic working environments.
PERFORMANCE
Laser Classification = Class 4 CO2 Laser
Laser Wattage = 100 – 650 watts
Positioning Accuracy = +/- 0.002 in/ft
Repeatability = +/- 0.0005 in/ft
Work Area = 52” x 50”
WORKPIECE MATERIALS = Acrylic, Mild Steel, Stainless Steel,
Aluminum, Brass, Wood, Foam,
Leather, Stone, Rubber, Textiles
